If you're getting
cold feet, now is the time to turn back. After you make your cuts, you're
committed. Begin
your preparation for cutting by etching a line into the plastic of the mud flap.
I chose to make my cut right below the point where the plastic curves downwards.
As you can see in the picture, the cut will fall right below the point where the
rear reflector mounted. These holes will be used later to mount the license
plate. In order to make the cut I used a Dremel-type rotary tool with a fine
cutting wheel and low speed. You can see the beginning of the cut in the picture on the right. Take your
time. Stop and check
your progress often and remember that this is the only part
of the job that cannot be easily undone. Be sure to use some sort of eye
protection.
Don't worry too much about small inconsistencies in your cuts. After cutting
is complete, you can use a deburring tool and a file to clean up the edges.
After
your cuts are complete and you have removed the mud flap, slowly clean up the
edges
of the cuts. If you have a deburring tool, use it but go slowly.
Otherwise, use a medium file or rasp working the outer edge until its round and
smooth. Using this method, I was able to get an edge that appears to be factory
until you get within inches.
Finally,
reattach the charcoal canister with the zip ties from Radio Shack.
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